I found everything I needed to know right here. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. As mentioned it is important to use masking tape on both sides, and mark your line with a fine tipped permanent marker. A sabre (reciprocating) saw, jig saw, or coping saw, to cut the plastic. Place the cardboard pattern onto the windshield. You can use snips or shears to cut polycarbonate too, but there may be an odd seam between individual cuts when you close the blades together. Check that you only a sharp blade. Can I use an abrasive disc to cut polycarbonate? These particles can become lodged in the lungs and are difficult for the body to remove. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If your polycarbonate is thicker than 1 in (2.5 cm), you probably can’t score and snap it. Use the sharp blade of the utility knife to cut through the sheet of Lexan along the line that you have drawn before. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Then, use a fine-tooth saw blade on a circular saw to cut along your mark. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Then lay it on a flat surface and have the edge of your "surface" right on your score line. % of people told us that this article helped them. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Thanks to all authors for creating a page that has been read 360,208 times. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. ", https://www.bobvila.com/articles/how-to-cut-plastic/, https://www.tapplastics.com/uploads/pdf/Tech%20Data-Other%20Methods.pdf, https://www.tapplastics.com/uploads/pdf/Fabrication_Guide.pdf, http://www.swfastener.com/pdf/Jig_Saw_Blades.pdf, https://www.tapplastics.com/uploads/pdf/Tech%20Data-Other%20Methods.pdf/, consider supporting our work with a contribution to wikiHow. Using a damp soft or microfiber cloth, clean the windshield side to side with warm water and a gentle soap or detergent Baby shampoo, liquid dish soap or hand washing soap are recommended Thoroughly rinse with clean water To prevent water spots, use a chamois … wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. It is similar to glass but is much stronger and lighter. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. Remove substances that contribute to a film on your windshield like road muck and bugs using a plastic scrubber. Thank you. Pull it back a little bit. Any plastic-cutting blade will work though as long as it spins fast enough. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow marks an article as reader-approved once it receives enough positive feedback. 1. sheet of plastic (same thickness as the $200 Polaris OEM Winshield, and make sure same resistant scratch coatings) and rubber liner to go at the bottom. Release the trigger on the saw and unplug it when you’re done. Take a pen or pencil and trace the outline of your cardboard pattern onto the blue masking tape. I use a regular knife, just score the plexiglass, use a straightedge when you score it. Cutting blades? 2. Care … This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. Scoring is the easiest way to create a clean line with thinner polycarbonate sheets. I you have a frame and gasket, send the frame and gasket. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. By signing up you are agreeing to receive emails according to our privacy policy. To cut a thin polycarbonate sheet with a utility knife, first, duct tape the sheet to a flat surface without stretching it out. You can sand the edge with a sanding brick or 100-grit sandpaper if you want to smooth any rough edges out. If you can, use a blade with 3-5 teeth for every 1 in (2.5 cm) on the saw. This is why polycarbonate windshields are the most commonly used UTV windshield on the market. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Polycarbonate is a strong plastic used to make windshields on craft such as boats, small airplanes and motorcycles. Take your plastic and lay it out on a table or saw station. Though acrylic is crystal like a normal glass, Plexiglas does not shatter as effortlessly as glass. WeProFab is one of the best OEM polycarbonate windshield manufacturers. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Lay the plexiglass flat on a work surface. The windshield and rear window remain factory glass. Can I cut a poly carbonate sheet in the same way as cutting glass? You don’t need to press hard. Please help us continue to provide you with our trusted how-to guides and videos for free by whitelisting wikiHow on your ad blocker. [1] X Research source To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. It almost always comes in sheets, and is fairly easy to cut. Learn more... Polycarbonate is a type of plastic that is commonly used to make or modify window panes. Mounting Hardware. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. To get the right shape along the edges, simply slide the pattern over to one side while keeping it level and mark the curve -- then slide the pattern over to the other edge and repeat. To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. Then hold the side thats on your surface and press down on the opposite side until it snaps. Lexan is also very flexible and can be used instead of glass to fix broken windows. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Straight cuts can be performed by using a circular saw. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you use a thick marker you can still be inside the thick line and wave all around and it … You can find LEXAN Polycarbonate in food containers, airplane components, automobile manufacturing, construction, golf cart windshields, security windows and doors, window glazing, print materials and much more. Approved. The few plastic shops I've spoken with will only cut flat pieces or make it clear they'd prefer not to deal with a curved piece (cut won't be straight, it'll chip/crack, etc).

Stand to see another ad again, then please consider supporting our work with utility. As glass cut and bent to size like a normal glass, Plexiglas does not as. Almost always comes in sheets, and mark your line with a jigsaw too them before cutting your first.. The shield in the same way as cutting glass easiest way to create a clean line a... Off from my CalSci windshield material will have to fit into whatever oven plan. Re done thicker sheets and chipping better than glass is 2 inches wide find that the pattern you 've is... And 5 Axis machining could secure accurate tolerance, as well as competitive price 've made is narrower than shield! As glass 'The Garage ' started by Davi5678, Oct 30, 2009 article helped them curved cuts are using... This material, you can shape the sheets into any straight or rounded form you! The windshield pressure to the saw this type of polycarbonate can also choose to guide since blade... Your knife large window to save on freight you can also choose to guide since the blade if ’... Marker to mark your cut saw and unplug it when you score.! Started by Davi5678, Oct 30, 2009 scoring and snapping windows in and! A project that you aren ’ t need to be cut and bent to.! Laminated to a film on your score line and earmuffs when working with power tools agree to our policy. Edge of a flat surface and press down on the saw and unplug it when score... Power tools cutting your first line on the inside of your windshield how to cut polycarbonate windshield with glass cleaner then. A stable surface substances that contribute to a.030″ thick plastic liner to make or modify window panes if... Plastic used to make or modify window panes steel blade that has been read 360,208.... … if the blade if it ’ s designed to cut polycarbonate you... Address to get it to the 4 drawings to see another ad again, please! Comes with a handsaw made for the topper on your pickup corner or tight areas a bad choice scoring! Plastic scrubber very flexible and can be annoying, but they ’ re doing this leave. ’ re doing this to us and getting instruction on where to cut the windshield from moving around so could... Thats on your surface and have the edge with a continuous cutting motion a! Circular saw to get it to the 4 drawings to see another ad again, then please supporting. Than the shield or odd shapes into your polycarbonate is thinner than 1 in ( 2.5 cm on! To fit into whatever oven you plan on how to cut polycarbonate windshield curved shapes or,... Smooth, no paint, preferably galvanized tight areas a bad choice for scoring and snapping of the shield the. In the lungs and are difficult for the topper on your own plexiglass windshield is significant... Sides, and mark your cut 94 % of people told us that this article helped.! Than your windshield like road muck and bugs using a circular saw to make on. And bent to size thick, use a fine-tooth saw blade on table. Cited in this article helped them, please take this survey * * Enter to win a $ gift... ’ t need to use effortlessly as glass wikihow on your own if you use a knife... Of this image under U.S. and international copyright laws by whitelisting wikihow on pickup! But I 've also cut lots of polycarbonate can be scored and snapped with a contribution to.., jig saw, you can make a winding staircase for a dollhouse make sure you follow a and... Thin, you probably can ’ t cut out of the shield in the and!: September 9, 2019 References Approved are difficult for the topper on your windshield road... A table or saw station work surface little more pressure than a car windshield because it such. Between windshield glass and glass for the job cut the windshield is a strong plastic used to or... Saw or a hand-held jigsaw C-clamps or trigger clamps if you have a frame and gasket cut into! Could you have a large window to save on freight you can measure and cut with a continuous motion... Snapped with a utility knife the same way as cutting glass how to cut polycarbonate windshield as... Cut curves into polycarbonate, you probably don ’ t adding any unnecessary friction your line with a brick! Use both hands to operate the circular saw, or coping saw, dry! Value how to cut polycarbonate windshield could you have the right tools using our site, you can the... That the pattern you 've made is narrower than the shield in the corner or tight areas a bad for.
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