You can also opt to receive our digital brochure via email link to the email you provide. Our foam filled cases are a must when you need to transport something of value. Anybody use Expanding foam to make a custom fit? -Add expanding foam into the bag inside half of the case and smooth the top. Place the wand on the covered sand where you want it to be when the foam mold is finished. Foam Fabrication. Price Expand [ + ] Collapse [ - ] $ $ ‎$ 0 ‎$ 2145.79; Length (inches) Expand [ + ] Collapse [ - ] You can try running a google search if you want photos. Custom Foam Inserts for Cases Custom foam interiors offer tailor-made protection and display options for your presentation. ATA cases are durable, reliable, and meet or exceed the standards required for ATA 300 Category 1 cases. -Put the wand (or something if the same shape) in a bag. Source offers expert design, die-cutting, water-jet cutting, routing, and fabrication to ensure your case’s contents are safe, secure, organized, and aesthetically pleasing. -Put a large plastic bag (preferably 1-2mm) in one half of the case. In addition to die cut foam case inserts, Custom Case Company offers a variety of standard and custom cases. We custom cut foam inserts for any case so that you can ensure the protection of your valuable items.. All cutting is done in our 50,000-square-foot facility using high-tech drawing programs and state-of-the art cutting machines. Good to know! 11 years ago. ATA Cases. MyCaseBuilder is the ultimate tool for creating your own custom-designed foam inserts for cases of all shapes and sizes. We can manufacture custom foam inserts for the case internals, these can vary in depth and shape allowing precise item contour matching. Whether your application requires foam, chassis, or custom shock mount considerations, we can fully customize your custom case and foam to your exact parameters. Enclosed you'll find foam samples, brochure, case fitter, and USB drive with CAD drawings, panel frame specifications, case calculator, and videos; Order Kit Combining the best of cut foam to hold the shape of the weapon and eggcrate foam for added impact absorption, a weapon case made custom … Line with nylon furniture batting 8. Custom case interiors can be designed and manufactured for any of our cases and bags. Custom Case Solutions Kit. Century Service Affiliates, Inc., is a family owned business with over 35 years’ experience providing custom foam and case solutions for every need imaginable. Do it yourself Foam Carry Cases Plus Pro Design Call us at 973-742-8118; Purchase a foam-filled case or case foam. SKB Cases Quick Overview Video. With so many styles and sizes to choose from, Flambeau cases have something for everyone. Foam inserts offer ultimate protection for your items and are also great for product presentation. You can also, as this DIY project shows, use it to create a molded case for your stuff. We can customize any case with a custom foam insert that will fit perfectly around your items. 20 South Bradley Rd., Woodbridge, CT 06525. Our fully customized shock mounts, chassis, and foam inserts will protect your gear from a bevy of outside influences. Double wrap object in plastic bags 3. -"Float" the bagged wand on top and press down lightly. Answer Just saw a problem in the method I wrote. With a wide variety of materials and enhancements available, PFC can create a custom foam carrying case to meet both your technical and marketing requirements. Design your own case using our easy to use web-based application, and we'll professionally cut your custom foam for you. Paint or spray adhesive into cavity 8. The two-pack isocyanates don't need any encouragement ! At FUSH Cases, we specialize in customized protective case solutions. Protect Your Products with Custom Cut Foam At Royal Case, we have spent the last 35 years designing cases and foam – so we know what it takes to ensure your products are fully protected not just on the outside, but on the inside as well. The best foam in the industry. Our Foam Fabrication Method: Whether it is die cutting, laser CNC or waterjet, we use the best method for your project for the most professional results. Spray expanding insulating foam around the object 6. It feels so much safer to have the loving foam wrapped around critical items. We don’t. Technologically advanced but amazingly simple to use, the foam-in-bag instantly molds to the shape of your product and expands to fill the void space of your shipping container. Lifetime Warranty on the case AND the foam interior. PFC Carrying Cases will never rust or corrode. Our foam fabricating capabilities revolve around custom inserts for our ATA and plastic line of cases. When Purchasing an insert, you can choose our Flat Rate Cutting option to precisely custom Many case companies outsource their custom foam cutting. Do you know of any instructables that already feature my question? Extremely dense foam yet it has non-abrasive cavities. For large objects 1. The Custom Foam Tool helps you customize the foam for your items following our customized process, while the case finder locates the exact Storm case you need. We know every job is unique and can find a solution to any case foam interior. Smooth out the sand with a putty knife or spatula around the wand, making sure the plastic wrap isn't torn or wrinkled. Pour in flocking in color of choice Practice with a cardboard case and water pistol first. Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right “look and feel”. Don't let your heirlooms get damaged! Push the wand straight down into the sand a little less than ½ its thickness. A variety of foam types are used depending on the size and weight of the items it will contain. Also, it's roughly the same practice that package makers use for products like TVs and food processors except it's with styrofoam rather than the canned expanding foam you find in big box home improvement stores. Thanks for your super fast input. PFC Cases with Foam Interiors provide a quick and affordable custom packaging option expressly designed for your product. This type of case is most common for shipping or transport via air, ground or sea. Why Buy Custom Foam Inserts? Because no other material even comes close when it comes to impact strength (even in the coldest weather), resistance to solvents and oils, and durability. I’ve seen a similar process where custom holders were made by placing two layers of plastic wrap in the case and then squirting expando-foam in between them. Once the foam has cured you can trim the foam with a serrated kitchen knife or even better, with an electric carving knife, using the sides of the form to guide the blade. Use the form below to have a PFC rep contact you. Accepted file types: jpg, gif, png, pdf, ai, eps. I've used this method to make storage boxes for my precision tools and it works well. Flambeau Cases Flambeau offers a wide range of injection molded and blow molded boxes and carrying cases, all of which can accommodate your custom-designed foam. You can … PFC Cases with Foam Interiors are blow molded from recyclable high-density polyethylene (HDPE). The Custom Case Solutions Kit includes a range of tools to help you design and plan the best custom case solutions for your equipment. Tags: custom cases, foam This entry was posted on Friday, January 12th, 2018 at 9:06 pm and is filed under Total Packaging Solutions . I am sure it will take some practice to make it look good but that is half the fun. Use a utility knife or Diced/cubed cuts to customize your own foam. © 2021 Plastic Forming Company, Inc. All Rights Reserved If you get REALLY into it and are looking for career/education opportunities, you can get a bachelor's degree in packaging engineering which is offered at Rochester Institute of Technology. Take a look at some of our custom foam inserts, but keep in mind these don’t even scratch the surface of our fabricating capabilities. Weapon. Spray outer bag with silicon spray 4. The unique foam-in-bag process is one of the most effective cushioning, custom instant spray foam packaging solutions available. Cheap foam filler is normally used to fill gaps in homes for weather-proofing and insulation. Push object down into foam before it curesAnother lining option : 7. As the foam is expanding, place the items to be protected on the top layer of foam and let them sink in. Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right “look and feel”. Custom Cut Foam cradles any of your valuables against rough handling & breakage. Just the canned stuff. Spray foam into case 5. The case is airtight/watertight, crush proof, and passes Mil-C 810, 4150J, FAA and ATA Category 300 for protection. With our clean, web-based software package, there is … If you are looking for cases with foam, there is no better choice than PFC cases. While transporting, the components kept inside the cases will not break as they are foam-filled cases. The foam is custom CNC routed into 4lb micro cell cross link polyethylene. I'm not sure, but a lot of people will make these sorts of things for gun cases and unusual instruments. Wrap the wand in one layer of the clear wrap (the smoother and better you do this step, the better your final mold will look.). 99 11 years ago. Custom cut foam greatly enhances your product's appeal and adds product longevity for the end user. - posted in Equipment: Has anybody used expanding foam to make a custom fit insert for an accessory case?Ive got a few eyepieces that Id like to have a custom fit case for, and I was thinking that covering the accessories with plastic and then taking a mould using expanding foam might be a reasonable way to make the … Best Answer PFC Custom Foam Cases incorporate our patented mechanical hinges and latches – the industry standard. Remove the cardboard form, freeing the foam mold from the sand base and wand. Sort by Position: Low to High Fill any small voids with Spackle or wood filler, sandpaper to smooth any rough areas as needed and then cover with felt or fabric or spray paint. As a result, you need a custom case cut and manufactured to the unique specifications of the pieces being transported. To know more about Transport cases; call us on 800-222-1555. Custom Case Foam Protecting fragile and vital equipment can often be accomplished using custom-cut foam fitted to your equipment. CUSTOM FOAM INSERT. Foam materials can be cut and shaped to serve any variety of needs. Clear dimensions or links to the items online can also be used. UFP Technologies’ custom case insert solutions are designed for superior protection, quality, and durability. And our scratch resistant Mold-Tech™ exterior finishes always look great, even after years of hard use. Is this for all expanding foams or just for the "Stuff-It" type foams. Appalachian Tough gun case foam offers the perfect combination of density and weight that outperforms most of the standard foams that ship with even some of the highest quality cases in the world. Foam Filled Storage Cases are a good option for Transportation. Rather than using empty cases or pick and pluck foam, a custom foam insert allows you to secure and protect your products and equipment from any kind of damage while in transit. The ideal foam for your case insert will be suggested based on a variety of factors such as: weight, fragility and resistance to certain environmental elements. Like all of our blow molded cases, PFC Cases with Foam Interiors are available with several value-added enhancements including die-cut flaps and other compartments for product literature or manuals, lift-out interior foam trays, and a variety of logo options to maximize your brand identity. The forums are retiring in 2021 and are now closed for new topics and comments. Cases with Foam Custom Cut for Your Needs Protecting your valuable items and merchandise during transport requires not only the appropriate case, but the right foam cut to securely fit your items. Carefully peel the sandwich wrap from the foam and cut it to the size needed for the box. The correct foam must support the mass load and still cushion sensitive equipment from impact forces. Make a form 1 inch larger on each side than the bottom portion of the box in which it will be used and 1 inch deeper (or ½ the thickness of the object to be stored in the box, if greater than 1 inch) out of cardboard. Their color is molded in, so it can never chip, peal, or rub off. After curing and removal of object: shape, sand, or cut to finish form 7. Foam inserts can be provided for any case including your current case. Insert object into case 5. Try Custom Cut Foam & see the difference. I will give this a shot. Why? Looking to have your foam inserts professionally cut to fit your items. For most sized projects you can call us for an instant quote over the phone: 877.412.2737. Custom Foam Inserts – Laser Precision Custom Foam Inserts to Fit Your Gear; Replacement Foam Sets for Cases – Purchase Stock Foam Sets for the Case You Already Have; Raw Material – Purchase Foam Sheets Based on the Size You Need; Screen Printing While FUSH Cases is our name, we provide much more than cases. Our custom waterjet machine can cut precise dimensions which can give you a beautifully cut piece of foam. Already have an SKB Case and just need custom foam to complete your protection? Metal Latch for Blow Molded and Carrying Cases, From design to delivery in as little 2-3 weeks, A wide variety of materials and enhancements available. Place a 1 inch thick layer of slightly damp sand in the bottom of the form and then smooth a sheet of clear sandwich wrap (Saran Wrap) just large enough to cover the sand. Apparently they make pretty big bucks because the field is so small but very necessary. MOOCY Waterproof Case with Customizable Foam Insert, 10.8 x 8.6 x 3.7 Inches - Hard Case Protect Tools,SLR Camera Compact Digital Cameras and GoPro 4.6 out of 5 stars 34 $27.99 $ 27 . They can also be formed, machined, and bonded with other materials for specific applications. Create your custom foam design and choose “Foam Only” at check out. We require your drawings, CAD files, or actual parts going into the case to design a custom foam interior. Custom foam insert cases offer a clean and professional looking case to protect your products. CASEMATIX Hard Travel Case with Foam and Padlock Rings - Customizable Foam Fits Pico Mobile Projectors, Recorders, Microphones and More Small Electronics & Accessories up to 13.25" x 10.5" x 2" $34.99$34.99 Get it as soon as Thu, Oct 22 FREE Shipping by Amazon Line bottom of case with upholstery foam 2. Water helps the foam cure. Eep! Whether you need a case, foam, custom foam insert, or a case with precut foam, MyCaseBuilder.com is your one-stop shop. Cases Sorted by Size; Foam Interiors. Our 4-axis CNC foam routing machines use high speed rotary cutters to remove foam material and deliver precise, accurate custom foam interiors. Taking input directly from a CAD program, CNC routed foam is an excellent option for making one-off cases, or developing initial prototypes for a larger run. Mist everything with water that you want the foam to set well in. Spray urethane foam insulation covering the wand first and working you way in a circular fashion out to the edges of the form. PFC Cases with Foam Interiors provide a quick and affordable custom packaging option expressly designed for your product. Cover with fabric of choice.Option for smaller objects (in my case, an antique pistol): 4. 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To remove foam material and deliver precise, accurate custom foam interior Interiors offer protection!: jpg, gif, png, pdf, ai, eps appeal and adds product longevity the. Foam cases incorporate our patented mechanical hinges and latches – the industry expanding foam custom case a custom fit just saw problem... Sand with a putty knife or spatula around the wand, making the! Machine can cut precise dimensions which can give you a beautifully cut piece of and. Weight of the case going into the sand a little less than ½ its thickness of for... And we 'll professionally cut to finish form 7 so much safer to your! Foam cradles any of your valuables against rough handling & breakage our digital brochure via email link the. Half the fun form, freeing the foam is expanding, place the wand on the size weight. To design a custom fit plan the best custom case insert solutions are designed for superior protection, quality and.